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Q.
Why do you use merbau wood ?
A.
Merbau wood has a hardness rating and stability superior to all the
northern hemisphere woods, and is better than both mahogany and
teak. This makes merbau the ideal wood for exterior doors where you
need the doors to be as strong as possible to prevent dents and
dings. Merbau is a very popular
for high end wood
flooring for the same reasons. Furthermore, its natural oils
and mineral content
prevent any damage from insects. |
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Q.
What kind of stain will the doors take?
A.
Merbau is a light reddish wood that is very well suited to darker
and reddish finishes. It will take medium stains but the lighter
stains are not recommended for merbau. For exterior doors, we only
use oil based stains. Doors have finished with a clear urethane, but
if requested we can also provide a marine spar varnish finish which
is recommended for locations with heavy rainfall. |
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Q.
Will solid wood doors warp or split after installation?
A.
Solid wood doors will
always react to changes in humidity and temperature, and therefore
to avoid any warping caused thru changes in water content in the
wood, we have to use a special method of construction. Firstly the
wood is kiln dried to a moisture content of 6-8%, and then it is cut
into the necessary lengths and sections. Each length of wood is then
recut, the grain or direction of the wood is inverted, and then the
different lengths are then rejoined, mortice and tenon, then glued
and clamped together. When the different lengths naturally want to
bend or move they do so in opposition to each other thus
canceling out each other's movement, and the doors remain straight.
It is the same principle used to make plywood.
NB.
Wood doors
should not be installed facing direct sunlight. This may result in
some discoloration or minor cracking on the surface. |
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Q.
Are the doors prehung?
A.
Yes, unless requested
otherwise. The standard size of exterior door jambs for wood doors is 2" x 6 9/16",
but we can build jambs to any sizes as specified. |
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Q.
Do you include handles and locks with
the wood doors?
A.
No, we are not able to
supply handles and locks. However we can drill the doors for handles
at no extra charge, according to the customer's request. For the
iron doors, we include pull handles and locks in the price of the
doors. Pull handles and locks are included with the wrought iron
doors. |
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Q.
Do you include the glass with your
doors?
A.
The glass is NOT
included in the price listed for any of the doors. We do however,
offer to install tempered glass in the doors whenever required, and
for a price far less than one would expect to pay in the US. For
more information, please click on the tempered glass link at the
left hand side of the page. |
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Q.
What is the lead time on a set of
entry doors?
A.
In most cases it will
take 30 days to complete an order. The shipping time is usually 6-8
weeks depending on the location, so it takes 10-12 weeks in total. |
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Q.
Can you custom build doors?
A.
Yes. We can build
doors to the customer's own design specifications and size needs. On
receipt of a 50% deposit, we will send a CAD drawing to the customer
for the doors and begin the construction once all the specifications
are agreed upon. |
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Q.
Is there a warranty on the doors?
A.
Yes. All doors have a
12 month warranty against damages caused by defects in the
production. This warranty covers the cost of any repairs to the
doors and also covers the cost of replacements , including the
shipping charges if necessary. |
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Q.
Do you install the doors?
A.
No, we are unable to
arrange installation of the doors. We recommend in most cases that a
building contractor or professional is used to install the doors. A
typical 8' x 6' set of double doors will weigh over 500lbs. While
waiting for installation, do not leave wood doors flat on the
ground. Wood doors should be kept standing at all times. |
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Q.
Do the doors need any maintenance?
A.
The finish should be
inspected at least once every 12 months for any deterioration due to
the environment and be re-finished wherever required. The hardware,
particularly the hinges, should be checked periodically to ensure
correct alignment and smooth operation. Contact a professional to
make any necessary adjustments. |
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Q.
What kind of iron is used in the
doors?
A.
All the iron used is
solid iron bar, diameter is 1/2" or 3/4" - no hollow tubing is used.
The iron bar is uniquely worked by hand by our craftsmen, and no two
doors will ever be an exact copy. No cast iron or prefabricated
steel is used. Wrought iron is far stronger and has a much longer
life span. The doors stiles, rails and panels on the iron
doors are built form 12 gauge steel plate. |
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Q.
Does the wrought iron move or operate in any
way?
A.
Firstly each wrought
iron panel is hinged directly into the opening cut into the doors,
this enables the panels to open outwards in order to allow for
cleaning of the glass. Each panel closes and is held in place by
discrete screw bolts. Iron grills are mostly for decorative purposes
and are attached with clavos' into the wood. Speakeasy cages are
fixed, whether the speakeasy is operational or decorative. On the
iron doors the the wrought iron panels are fixed, and the glass
inserts open up to allow for cleaning and/or ventilation. |
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Q.
What finishes are available for the
iron?
A.
Most people prefer a
matt black paint finish for the decorative wrought iron panels, but we can also paint a semi gloss finish.
We use an oil based paint after first applying an anti rusting primer
to the iron. In terms of color, any shade or combination is
possible, including metallic paints and textured finishes. On the
iron doors, we can paint to any color of finish. We used epoxy
paints for all the iron doors. |